Chemical Processes
Posted on: April 15th, 2011 by n0rtnEngnr No Comments
Acids
- Sulfuric Acid: planning, process design, debottlenecking and troubleshooting
Alcohols
- Process design manager for large multi-unit oxo-alcohols plant in Contractor’s offices
Aromatics
- Design of catalytic reformer specifically to produce aromatics
- Design, troubleshooting and debottlenecking of complete aromatics complex
Olefins
- Design of pyrolysis furnaces
- Design, troubleshooting, debottlenecking and startup of all sections in olefins plant
- Studies on reboiler improvements for olefins towers
- Safety studies of olefins plants
- Process design group leader on major ethylene facility in Singapore
- Process designs of several revamp/expansion projects for existing ethylene facilities
- Start-up leader on propylene super-fractionator utilizing heat pump compression
- Process design of butylenes super-fractionator utilizing heat pump compression
- Operations Supervisor of propylene and butylenes fractionation units
- Process design of butane isomerization unit using IFP technology
Phenols
- Nonyl-phenol (high & low chlorine) manufacturing: planning, process engineering & design, troubleshooting, start-up, unit optimization
Polymers
- Poly-isobutylene manufacture. Process design, start-up, troubleshooting, debottlenecking
Butyl and Halo-butyl Polymers: Process design, troubleshooting, debottlenecking, start-up, new product development - Air emissions quantification and permitting
- Debottlenecking studies and revamp designs for large Unipol polyethylene plant, areas included were polymerization and finishing
Polymer Devolatilization
- Direct devolatilization of LLDPE, LDPE, high ethylene EP and EPDM. Conventional devolitaliztion extrusion equipment and LIST kneader technology
- Air emissions quantification and permitting; emissions control technology evaluations
Specialty Chemicals
- Oxo alcohol manufacture. Planning, process design & engineering, troubleshooting, kinetic modeling; debottlenecking; environmental control
- Plasticizer manufacture. Planning, process design & engineering; assessment of product grade slate change impact on plant throughput and environmental control facilities
- Lube oil additives manufacture. (ZDDP, Ca-sulfonate, Mg-sulfonate, Polyisobutylene, Nonyl-phenol (Cl and low-Cl), Salacylic Acid, etc.) Planning, process design & engineering, troubleshooting, batch reactor optimization, batch cycle time improvement, MEI improvement; air pollution and odor control. Raw material utilization optimization and waste minimization studies
- Air emissions quantification and permitting; emissions control technology evaluations
- Toluene diisocyanate: process design / start-up / and operations (Supv)
- Vitamin C: planning and process design
- Animal anti-virus medicine: planning studies and process design
- Tall Oil Distillation Units: planning, process design and start-up
- Fat Splitters: planning, process design and start-up
- Vegetable Oil: planning, process design and start-up
- Soap manufacturing: revamp studies and process design including environmental efficiency improvement projects
- Process design leader for new developmental motor oil additives unit
Synthesis Gases
- Process design manager for a partial oxidation unit to produce syngas in Contractor’s offices. Process utilized Texaco technology